Training

(Sample) Compressor Maintenance Training Course Outline

  • Safety Procedures
    1. Lockout/ Tagout Procedures
    2. Relation to Topics
    3. Tools
  • Measurements and Tools
    1. Measurements
    2. Torquing
  • Compressors
    1. Pressure Packing
    2. Oil Scraper or Wiper Packing
    3. Piston Rods
    4. Cylinder and Piston
    5. Compressor Piston Rings
    6. Compressor Valves
    7. Compressor Valve Inspection
  • Torquing Procedure
    1. Guidelines for Installation & Maintenance of Screws, Bolts, Studs and Nuts
    2. Step by Step Procedure for Proper Bolt Torquing
    3. Glossary of Terms
    4. Fastener Applications and Torque Tables
    5. Torque Plate
    6. Torque Multiplier
    7. Adapters and Extensions
  • Bearings and Crankshaft Alignment
    1. Bearings, General
    2. Main Bearings
    3. Crankshaft Alignment
    4. Connecting Rod Bearings
    5. Pins and Bushings
    6. Crankshaft End Thrust
    7. When to Re-grout
  • Cooling Systems, Jacket Water and Gas Coolers
    1. Heat Exchangers
    2. Cooling Mediums
    3. Compressor Jacket Water Testing Program
    4. Fans, Fan Drives and Control Equipment
  • Compressor Performance
    1. Compressor Operating Principles
    2. Capacity and Horsepower Calculation
    3. Torque Control Systems
    4. Trouble Shooting Calculations
  • Lubrication Systems
    1. Description
    2. Lubrication, Compressor Cylinders
    3. Lube Oil Consumption
    4. Lube Oil Pressure
    5. Crankcase Contamination
    6. Distribution Block Systems
    7. Oil Selection, Testing and Analysis
  • Non-Destructive Inspection
  • Compressor Maintenance Records